Foundation Repair for Los Angeles Film Studios
Los Angeles is synonymous with the entertainment industry and hosts numerous film production studios. These facilities include soundstages, offices, and support spaces designed for various creative projects. A critical part of maintaining these expansive structures is ensuring a strong, stable foundation. When one studio needed foundation stabilization for a major expansion, Ram Jack and Straight Line Construction teamed up to tackle the challenge.
Helical Pier Foundation Stabilization in Los Angeles
Straight Line Construction recently completed a significant foundation repair project in Los Angeles. They used helical piers to stabilize and support a production facility. Collaborating with Ram Jack, which conducts seismic testing with the University of California San Diego, they chose Ram Jack’s piers exclusively for this project. The foundation stabilization required precise planning and expertise. This ensured the structure could support future expansions while also meeting seismic safety standards.
Over eight weeks, they installed 708 helical piers, using 53,775 feet of steel—the equivalent of 10 miles. This efficient process reinforced the studio’s foundation, preparing it for continued success in the fast-paced entertainment industry.
Comprehensive Load Testing for Seismic Stability
The project involved both new construction and underpinning piers, with design loads ranging from 40 to 60 kips. Ram Jack’s seismic-tested piers supported these loads. Extensive testing, beyond standard single compression or tension tests, set this project apart. They verified the performance of both 3.5 and 4.5-inch piers in all configurations. Changes in helical disc sizes required re-testing when necessary. Additionally, they conducted lateral load tests on full mock-ups to ensure long-term stability and seismic resilience.
A 60k drive head was used to install helical piers of 4.5in diameter pipe shaft and a 12-14in helical disc assembly to depths up to 60 feet.
Two skid steers with 25k drive heads work beneath the mezzanine installing 3.5in underpinning piers.
Project Efficiency: Completing Ahead of Schedule
Straight Line Construction met the tight deadlines for the facility’s expansion by employing three specialized crews. These crews worked 12-hour days, six days a week. By closely collaborating with excavation and demolition teams, they completed the project in just eight weeks. This was well ahead of the expected 16-week timeframe. Their approach ensured a high-quality solution while keeping the studio’s production schedule on track.
Delivering Innovative Foundation Solutions for Los Angeles
Straight Line Construction’s success at the Los Angeles production facility showcases its expertise in innovative foundation repair solutions. They managed to exceed the demands of an aggressive production schedule. Using helical piers provided a strong, durable foundation. This approach also exceeded safety and performance expectations. Rigorous testing, strategic planning, and collaboration with other trades further enhanced the project’s success.
Now, the facility is ready to handle future expansions and withstand Los Angeles’ seismic activity. This project demonstrates Straight Line Construction’s commitment to delivering reliable, efficient, and future-proof foundation solutions. Even the most complex construction challenges are met with excellence. View more on our quality assurance here.
